J.J.CORP Solution

Maintaining product quality is crucial regardless of the size of your production line. For safe and efficient processing of pre-filled syringes, we offer highly automated bag and tub opening solutions for ready-to-use containers. Our ABO automatic bag openers and ATO automatic tub openers are particularly useful in nested syringe application settings, as they minimize operator contact and contamination risks through fully automatic, aseptic removal processes. Whether you run a small, medium or high-output line, our solutions provide a reliable way to maintain product safety and quality.

• Ensuring safe and reproducible separation of bags and tubs
• Clear separation of clean room areas to minimize contamination risk
• Providing reliable and reproducible bag handling to optimize the production process.

Our pre-filled syringe lines are designed to ensure that syringes are handled with precision and care right from the beginning. The handling units are dedicated to removing syringes from nests and tubs without any need for operator intervention, resulting in individual syringes being fed into integrated inspection stations in a contaminant-free manner. We specialize in nested syringe operations and have developed unique solutions for highly automated de-nesting and secure positioning of pre-filled syringes before downstream processing. These devices can be easily combined with re-nesting and inspection platforms for maximum efficiency.

• Gripper/pusher technology ensures gentle syringe removal and placement on the conveyor.
• Controlled and secure positioning of syringes during the entire de-nesting process.
• Automated stacking of nests and tubs.
• Tub description identification through camera-based technology.

The syringe production process involves more than just filling. It requires several additional steps such as rod insertion and labeling of the syringe. At JJ Corp, we have developed a platform that combines these two steps, allowing for high-speed plunger rod insertion and label application for both glass and plastic (COC) syringes. Our Rod Inserter and Labeler (RIL) ensures efficient downstream handling while maintaining the sterility of the product.

• Compact and clean design for syringe handling
• High-speed handling of up to 400 syringes per minute
• Accurate and precise rod placement for maximum sterility
• Vision-controlled plunger rod mounting for added precision