J.J.CORP Solution

JJ Corp provides flexible bioprocessing systems for the production of small and large volume parenterals (SVP/LVP) and infusions (IV). These systems offer modular, temperature-controlled stainless-steel tanks that can be tailored to meet specific customer requirements. SVP Essential is a fully automated, ready-to-use system that is cost-effective and ideal for the production of simple parenterals like analgesics, insulin, and generic drugs.

The SVP Essential requires less engineering effort and has faster delivery times, making it an excellent solution for customers looking for an efficient and cost-effective system for producing simple parenterals.

To ensure operator and patient safety, vials, ampoules, syringes, and cartridges must undergo thorough internal and external cleaning before and after filling. The cleaning process is crucial to remove any product residues and other contaminants that may compromise safety.

JJ Corp offers a range of compact and efficient cleaning systems suitable for low, medium and high output ranges, allowing manufacturers to achieve optimal cleaning results. These hygienic and ergonomically designed solutions are ideal for cleaning a wide variety of containers and ensure fast and easy operations.

With JJ Corp’s portfolio of cleaning systems, pharmaceutical manufacturers can maintain high levels of safety and efficiency in their production processes.

When it comes to filling pharmaceuticals, ensuring product safety is of utmost importance. One way to achieve this is through reliable pre-treatment of containers. JJ Corp offers a range of depyrogenation tunnels and sterilization technologies to meet the needs of different types of containers, such as ampoules, vials, injection and infusion bottles, cartridges, and syringes. These solutions include dry heat, vacuum, steam/air mixture, and hot water shower sterilization, providing effective and sustainable pre-treatment.

• Our systems also come with automated filter scans, filter sterilization, and container transport, which increase efficiency.
• The highly modular design of our systems allows for customization to meet specific pre-treatment needs.
• Additionally, our rapid heating and cooling process minimizes thermal stress on the containers, contributing to overall product safety.

The filling systems from our company offer precise and flexible solutions for pre-sterilized packaging. These systems incorporate a variety of technologies, such as valve piston and peristaltic pump, mass-flow and time-pressure filling, ensuring that your products are filled in a highly customized way.

Additionally, our filling stations have a variable number of filling heads, making tool-less format changes and increasing the flexibility of your filling processes. The sealing process is also highly versatile, providing different methods such as gas burning or vacuum stopper insertion to ensure tightly sealed containers.

To further improve filling quality, we offer in-process control (IPC) with constant checks of filling weight and stopper location.

• Extremely accurate filling procedures
• Combi filling is offered
• Barrier system that is completely integrated (RABS, closed RABS, or isolator)

To ensure patient safety, it is crucial to inspect ampoules for particles and defects. JJ Corp offers a variety of inspection machines, ranging from manual to fully automated, for this purpose. Our state-of-the-art technologies include visual inspection, container closure integrity testing (CCIT), high voltage leak detection (HVLD), static division (SD), and headspace analysis (HSA).

With our expertise in inspection, we provide reliable solutions for liquid and lyophilized pharmaceuticals. In addition, our inline inspection solutions offer fully integrated solutions for detecting container defects.

• Examination using cameras and light transmission
• Modern CCIT with unique JJ Corp technology.
• Modular setup for quick modification and delivery
• Fast response with inline inspection for glass or particle flaws

JJ Corp boasts an extensive range of sterilization solutions that cater to different sterilization needs for porous loads and liquids in open, semi-sealed, or closed containers. Our vacuum-steam, steam/air mixture, and hot water shower processes guarantee equipment and terminal sterilization, ensuring that you achieve consistent sterilization quality while reducing energy consumption.

• Our equipment offers a wide range of processes.
• Our systems have a hygienic design.
• The flexible recipe editor allows for customized processes.
• Our equipment includes automatic in-line filter sterilization.