J.J.CORP Solution

Visual Inspection

The inspection is a vital step in ensuring the safety of parenteral pharmaceutical products and can enhance the entire production process.

We provide innovative and precise technologies that can detect cosmetic defects and visible particles in a variety of products, including liquids, lyophilizates, or powders filled in syringes, vials, cartridges, or ampoules.

With our extensive experience in inspection, we offer the latest visual inspection technologies for manual, semi-automated, and fully automated operations.

Visual Inspection
Inline Inspection
Container Closure Integrity CCI

Key Benefits

Product safety

We provide inspection platforms that are highly innovative and accurate, ensuring the quality of the product by detecting cosmetic defects and particles with reliability.

Improve production processes

Enhancing production procedures can be achieved through the generation of analytical data that supports process knowledge and improvements.

Combine visual and CCI inspection

Our machines perform both visual inspection and Container Closure Integrity Testing (CCIT) in one platform, maximizing efficiency and minimizing space requirements.

Solutions for automated visual inspection of your product

AIM 8000 series

The AIM 8000 series is a modular platform that provides flexibility and customization options. Its vision system is capable of handling complex inspection needs for detecting cosmetic and particulate defects. Additionally, the platform incorporates Artificial Intelligence (AI) to improve detection capabilities for difficult-to-inspect parenterals (DIP) and decrease false reject rates.

  • Advanced vision tools with new vision software
  • Optional pre-spin turret for improved performance
  • Built-in re-inspection function for higher operability
  • Image processing with deep-learning algorithms for AI-readiness

AIM 2|5 series

The AIM 2|5 series is an automated inspection machine designed for ampoules, vials, cartridges, and syringes. It is an upgraded version of a well-established machine platform that has undergone over a thousand validations. The machine’s advanced visual inspection system, which uses deep learning technology, can improve inspection performance, especially for products that are challenging to inspect with conventional methods. The machine also allows for the integration of a High Voltage Leak Detection (HVLD) module for Container Closure Integrity (CCI) testing.

  • The machine combines three high-end technologies for particle inspection: Static Division (SD) technology and matrix plus line scan cameras.
  • It has up to 12 inspection stations.
  • The machine features new vision software working with advanced vision tools.
  • Its compact and modular design is ready for full integration of de-/re-nesting syringes.

The machine is AI-ready with image processing using deep-learning algorithms.

AIM 3000 series

Our AIM 3000 series offers automated inspection machines that can detect particles and cosmetic defects in ampoules and vials using high resolution CMOS cameras. The machines feature LED reflection and transmission lights for double check detection of opaque, transparent, and reflective particles. They also have an optional module for 100% CCIT using high voltage leak detection (HVLD) technology to ensure reliable detection of container closure defects.

  • Accurate inspection results through innovative camera technology
  • Individual direct drives with 48 servo motors enable product-specific spinning profiles
  • Optional HVLD module for CCI testing can be integrated
  • Built-in re-inspection function for higher operability and lower false reject rate management.

AIM296 Plus

The AIM296 Plus is an automated visual inspection machine that can inspect up to 24,000 vials or ampoules per hour. It uses Static Division (SD) light-transmission-based technology, which is reliable and efficient. Additionally, the machine has a modular design that can be customized to include a CCI testing module with HVLD technology.

  • Proven SD technology for reliable visual inspection
  • Optional pre-spin turret for improved performance by eliminating air bubbles and homogenizing the product
  • Capability to integrate an HVLD module for Container Closure Integrity testing.

DIR

Automated inspection line for pre-filled syringes with integrated de-nesting and re-nesting

Our inspection line offers a fully integrated solution for de-nesting, inspection, and re-nesting of pre-filled syringes without glass-to-glass contact throughout the process. The AIM5 inspection platform provides reliable detection of particles, cosmetic defects, and leaking containers using the High Voltage Leak Detection (HVLD) method. It also utilizes advanced image processing with Artificial Intelligence to enhance inspection accuracy, particularly for challenging-to-inspect items.

  • Non-glass-to-glass contact during de-nesting, inspection, and re-nesting ensures high product safety
  • Various nest feeding and buffering options available for user-friendly and convenient operations
  • AI applied to the vision system for enhanced inspection accuracy
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Testimonials

Words From Our Happy Clients

Our satisfied customers attest to the effectiveness of our services and support from our global experts throughout the machine’s lifecycle.

Saul Goodman

Ceo & Founder
Saul Goodman
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Sara Wilsson

Designer
Sara Wilsson
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Jena Karlis

Store Owner
Jena Karlis
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Matt Brandon

Freelancer
Matt Brandon
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John Larson

Entrepreneur
John Larson
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